| A. General
400-1. Scope. This article covers general requirements, applications, and construction specifications for flexible cords and flexible cables.
400-2. Other Articles. Flexible cords and flexible cables shall comply with this article and with the applicable provisions of other articles of this Code.
400-3. Suitability. Flexible cords and cables and their associated fittings shall be suitable for the conditions of use and location.
400-4. Types. Flexible cords and flexible cables shall conform to the description in Table 400-4. Types of flexible cords and flexible cables other than those listed in the table shall be the subject of special investigation.
Notes to Table 400-4
1. Except for Types HPN, SP-1, SP-2, SP-3, SPE-1, SPE-2, SPE-3, SPT-1, SPT-2, SPT-3, TPT, and 3-conductor parallel versions of SRD, SRDE, SRDT, individual conductors are twisted together.
2. Types TPT, TS, and TST shall be permitted in lengths not exceeding 8 ft (2.44 m) where attached directly, or by means of a special type of plug, to a portable appliance rated at 50 watts or less and of such nature that extreme flexibility of the cord is essential.
3. Rubber-filled or varnished cambric tapes shall be permitted as a substitute for the inner braids.
4. Types G, S, SC, SCE, SCT, SE, SEO, SEOO, SO, SOO, ST, STO, STOO, PPE, and W shall be permitted for use on theater stages, in garages, and elsewhere where flexible cords are permitted by this Code.
5. Elevator traveling cables for operating control and signal circuits shall contain nonmetallic fillers as necessary to maintain concentricity. Cables shall have steel supporting members as required for suspension by Section 620-41. In locations subject to excessive moisture or corrosive vapors or gases, supporting members of other materials shall be permitted. Where steel supporting members are used, they shall run straight through the center of the cable assembly and shall not be cabled with the copper strands of any conductor.
In addition to conductors used for control and signaling circuits, Types E, EO, ET, ETLB, ETP, and ETT elevator cables shall be permitted to incorporate in the construction one or more No. 20 telephone conductor pairs, one or more coaxial cables, and/or one or more optical fibers. The No. 20 conductor pairs shall be permitted to be covered with suitable shielding for telephone, audio, or higher frequency communication circuits; the coaxial cables consist of a center conductor, insulation, and shield for use in video or other radio frequency communication circuits. The optical fiber shall be suitably covered with flame-retardant thermoplastic. The insulation of the conductors shall be rubber or thermoplastic of thickness not less than specified for the other conductors of the particular type of cable. Metallic shields shall have their own protective covering. Where used, these components shall be permitted to be incorporated in any layer of the cable assembly but shall not run straight through the center.
6. The third conductor in these cables shall be used for equipment grounding purposes only.
7. The individual conductors of all cords, except those of heat-resistant cords, shall have a thermoset or thermoplastic insulation, except that the equipment grounding conductor where used shall be in accordance with Section 400-23(b).
8. Where the voltage between any two conductors exceeds 300, but does not exceed 600, flexible cord of Nos. 10 and smaller shall have thermoset or thermoplastic insulation on the individual conductors at least 45 mils in thickness, unless Type S, SE, SEO, SEOO, SO, SOO, ST, STO, or STOO cord is used.
9. Insulations and outer coverings that meet the requirements as flame retardant, limited smoke, and are so listed, shall be permitted to be designated limited smoke with the suffix LS after the Code type designation.
10. Elevator cables in sizes 20 through 14 AWG are rated 300 volts, and sizes 10 through 2 are rated 600 volts. No. 12 is rated 300 volts with a 30 mil insulation thickness and 600 volts with a 45 mil insulation thickness.
11. Conductor size for Types EV, EVJ, EVE, EVJE, EVT, and EVJT cables apply to nonpower-limited circuits only. Conductors of power-limited (data, signal, or communication) circuits may extend beyond the stated AWG size range. All conductors shall be insulated for the same cable voltage rating.
12. Insulation thickness for Types EV, EVJ, EVE, EVJE, EVT, and EVJT cables of nylon construction is indicated in parentheses.
*See Note 8.
**The required outer covering on some single-conductor cables may be integral with the insulation.
400-5. Ampacities for Flexible Cords and Cables.
Table 400-5(A) provides the allowable ampacities and Table 400-5(B) provides the ampacities for flexible cords and cables with not more than three current-carrying conductors. These tables shall be used in conjunction with applicable end-use product standards to ensure selection of the proper size and type. If the number of current-carrying conductors exceeds three, the allowable ampacity or the ampacity of each conductor shall be reduced from the 3-conductor rating as shown in the following table:
| Number of conductors |
Percent value in tables 400-5a and 400-5b |
| 4 - 6 |
80 |
| 7 - 9 |
70 |
| 10 - 20 |
50 |
| 21 - 30 |
45 |
| 31 - 40 |
40 |
| 41 and above |
35 |
Ultimate Insulation Temperature. In no case shall conductors be associated together in such a way with respect to the kind of circuit, the wiring method used, or the number of conductors such that the limiting temperature of the conductors is exceeded.
A neutral conductor that carries only the unbalanced current from other conductors of the same circuit need not be considered as a current-carrying conductor.
In a 3-wire circuit consisting of two phase wires and the neutral of a 4-wire, 3-phase wye-connected system, a common conductor carries approximately the same current as the line-to-neutral currents of the other conductors and shall be considered to be a current-carrying conductor.
On a 4-wire, 3-phase wye circuit where the major portion of the load consists of nonlinear loads such as electric-discharge lighting, electronic computer/data processing, or similar equipment, there are harmonic currents present in the neutral conductor, and the neutral shall be considered to be a current-carrying conductor.
An equipment grounding conductor shall not be considered a current-carrying conductor.
Where a single conductor is used for both equipment grounding and to carry unbalanced current from other conductors, as provided for in Section 250-60 for electric ranges and electric clothes dryers, it shall not be considered as a current-carrying conductor.
Exception: For other loading conditions, adjustment factors shall be permitted to be calculated under Section 310-15(b).
(FPN): See Appendix B, Table B-310-11 for adjustment factors for more than three current-carrying conductors in a raceway or cable with load diversity.
400-6. Markings.
(a) Standard Markings. Flexible cords and cables shall be marked by means of a printed tag attached to the coil reel or carton. The tag shall contain the information required in Section 310-11(a).
Types S, SC, SCE, SCT, SE, SEO, SEOO, SJ, SJE, SJEO, SJEOO, SJO, SJT, SJTO, SJTOO, SO, SOO, ST, STO, and STOO flexible cords and G, PPE, and W flexible cables shall be durably marked on the surface at intervals not exceeding 24 in. (610 mm) with the type designation, size, and number of conductors.
(b) Optional Markings. Flexible cords and cable types listed in Table 400-4 shall be permitted to be surface marked to indicate special characteristics of the cable materials.
(FPN): Examples of these markings include, but are not limited to, LS for limited smoke and markings such as sunlight resistant.
400-7. Uses Permitted.
(a) Uses. Flexible cords and cables shall be used only for
- Pendants;
- Wiring of fixtures;
- Connection of portable lamps or appliances;
- Elevator cables;
- Wiring of cranes and hoists;
- Connection of stationary equipment to facilitate their frequent interchange;
- Prevention of the transmission of noise or vibration;
- Appliances where the fastening means and mechanical connections are specifically designed to permit ready removal for maintenance and repair, and the appliance is intended or identified for flexible cord connection;
- Data processing cables as permitted by Section 645-5;
- Connection of moving parts; or
- Temporary wiring as permitted in Sections 305-4(b) and 305-4(c).
(b) Attachment Plugs. Where used as permitted in subsections (a)(3), (a)(6), and (a)(8) of this section, each flexible cord shall be equipped with an attachment plug and shall be energized from a receptacle outlet.
Exception: As permitted in Section 364-8.
400-8. Uses Not Permitted. Unless specifically permitted in Section 400-7, flexible cords and cables shall not be used :
- As a substitute for the fixed wiring of a structure;
- Where run through holes in walls, ceilings, or floors;
- Where run through doorways, windows, or similar openings;
- Where attached to building surfaces;
- Where concealed behind building walls, ceilings, or floors; or
- Where installed in raceways, except as otherwise permitted in this Code.
Exception: Flexible cord and cable shall be permitted to have one connection to the building surface for a suitable tension take-up device. Length of the cord or cable from the supply termination to the take-up device shall be limited to 6 ft (1.83 m).
400-9. Splices. Flexible cord shall be used only in continuous lengths without splice or tap where initially installed in applications permitted by Section 400-7(a). The repair of hard-service cord and junior hard-service cord (see Column 1, Table 400-4) No. 14 and larger shall be permitted if conductors are spliced in accordance with Section 110-14(b) and the completed splice retains the insulation, outer sheath properties, and usage characteristics of the cord being spliced.
400-10. Pull at Joints and Terminals. Flexible cords shall be so connected to devices and to fittings that tension will not be transmitted to joints or terminals.
(FPN): Some methods of preventing pull on a cord from being transmitted to joints or terminals are (1) knotting the cord, (2) winding with tape, and (3) fittings designed for the purpose.
400-11. In Show Windows and Show Cases. Flexible cords used in show windows and show cases shall be Type AFS, S, SE, SEO, SEOO, SJ, SJE, SJEO, SJEOO, SJO, SJOO, SJT, SJTO, SJTOO, SO, SOO, ST, STO, or STOO.
Exception No. 1: For the wiring of chain-supported lighting fixtures.
Exception No. 2: As supply cords for portable lamps and other merchandise being displayed or exhibited.
400-12. Minimum Size. The individual conductors of a flexible cord or cable shall not be smaller than the sizes in Table 400-4.
400-13. Overcurrent Protection. Flexible cords not smaller than No. 18, and tinsel cords or cords having equivalent characteristics of smaller size approved for use with specific appliances, shall be considered as protected against overcurrent by the overcurrent devices described in Section 240-4.
400-14. Protection from Damage. Flexible cords and cables shall be protected by bushings or fittings where passing through holes in covers, outlet boxes, or similar enclosures.
B. Construction Specifications
400-20. Labels. Flexible cords shall be examined and tested at the factory and labeled before shipment.
400-21. Nominal Insulation Thickness. The nominal thickness of insulation for conductors of flexible cords and cables shall not be less than specified in Table 400-4.
400-22. Grounded-Conductor Identification. One conductor of flexible cords that is intended to be used as a grounded circuit conductor shall have a continuous marker readily distinguishing it from the other conductor or conductors. The identification shall consist of one of the methods indicated in (a) through (f) below.
(a) Colored Braid. A braid finished to show a white or natural gray color and the braid on the other conductor or conductors finished to show a readily distinguishable solid color or colors.
(b) Tracer in Braid. A tracer in a braid of any color contrasting with that of the braid and no tracer in the braid of the other conductor or conductors. No tracer shall be used in the braid of any conductor of a flexible cord that contains a conductor having a braid finished to show white or natural gray.
Exception: In the case of Types C and PD, and cords having the braids on the individual conductors finished to show white or natural gray. In such cords, the identifying marker shall be permitted to consist of the solid white or natural gray finish on one conductor, provided there is a colored tracer in the braid of each other conductor.
(c) Colored Insulation. A white or natural gray insulation on one conductor and insulation of a readily distinguishable color or colors on the other conductor or conductors for cords having no braids on the individual conductors.
For jacketed cords furnished with appliances, one conductor having its insulation colored light blue, with the other conductors having their insulation of a readily distinguishable color other than white or natural gray.
Exception: Cords that have insulation on the individual conductors integral with the jacket.
It shall be permissible to cover the insulation with an outer finish to provide the desired color.
(d) Colored Separator. A white or natural gray separator on one conductor and a separator of a readily distinguishable solid color on the other conductor or conductors of cords having insulation on the individual conductors integral with the jacket.
(e) Tinned Conductors. One conductor having the individual strands tinned and the other conductor or conductors having the individual strands untinned for cords having insulation on the individual conductors integral with the jacket.
(f) Surface Marking. One or more stripes, ridges, or grooves so located on the exterior of the cord as to identify one conductor for cords having insulation on the individual conductors integral with the jacket.
400-23. Equipment Grounding Conductor Identification. A conductor intended to be used as an equipment grounding conductor shall have a continuous identifying marker readily distinguishing it from the other conductor or conductors. Conductors having a continuous green color or a continuous green color with one or more yellow stripes shall not be used for other than equipment grounding purposes. The identifying marker shall consist of one of the methods in (a) or (b) below.
(a) Colored Braid. A braid finished to show a continuous green color or a continuous green color with one or more yellow stripes.
(b) Colored Insulation or Covering. For cords having no braids on the individual conductors, an insulation of a continuous green color or a continuous green color with one or more yellow stripes.
400-24. Attachment Plugs. Where a flexible cord is provided with an equipment grounding conductor and equipped with an attachment plug, the attachment plug shall comply with Sections 250-59(a) and (b).
C. Portable Cables Over 600 Volts, Nominal
400-30. Scope. This part applies to multiconductor portable cables used to connect mobile equipment and machinery.
400-31. Construction.
(a) Conductors. The conductors shall be No. 8 copper or larger and shall employ flexible stranding.
(b) Shields. Cables operated at over 2000 volts shall be shielded. Shielding shall be for the purpose of confining the voltage stresses to the insulation.
(c) Equipment Grounding Conductor(s). Equipment grounding conductor(s) shall be provided. The total area shall not be less than that of the size of the equipment grounding conductor required in Section 250-95.
400-32. Shielding. All shields shall be grounded.
400-33. Grounding. Grounding conductors shall be connected in accordance with Part K of Article 250.
400-34. Minimum Bending Radii. The minimum bending radii for portable cables during installation and handling in service shall be adequate to prevent damage to the cable.
400-35. Fittings. Connectors used to connect lengths of cable in a run shall be of a type that lock firmly together. Provisions shall be made to prevent opening or closing these connectors while energized. Suitable means shall be used to eliminate tension at connectors and terminations.
400-36. Splices and Terminations. Portable cables shall not contain splices unless the splices are of the permanent molded, vulcanized types in accordance with Section 110-14(b). Terminations on portable cables rated over 600 volts, nominal, shall be accessible only to authorized and qualified personnel.
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